Gears & gear trains worksheet with answers

Free printable Gears & gear trains worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
A = 80B = 32C = 50

Gear A (80 teeth) turns at 1000 rpm and drives an idler gear B (32 teeth), which in turn drives gear C (50 teeth). All three gears are on separate shafts. Find the speed nC of gear C.

NA = 80NB = 32NC = 50nA = 1000 rpm
nC = rpm
2.Easy
N1​ = 20N2​ = 72

A driving gear with 20 teeth turns at 900 rpm and meshes with a gear with 72 teeth. Find the speed n2 of the driven gear.

N1 = 20N2 = 72n1 = 900 rpm
n2 = rpm
3.Medium
d1​ = 80 mmd2​ = 400 mm2880 rpmn2​ = ?

An 80 mm pulley at 2880 rpm drives a 400 mm pulley by a belt with 3 % slip. Find the speed n2 of the driven pulley.

n1 = 2880 rpmd1 = 80 mmd2 = 400 mms = 3 %
n2 = rpm
4.Medium
N1​ = ?N2​

Two parallel shafts are 150 mm apart. They must be connected by a pair of spur gears with a module of 2.5 mm and a speed reduction of 3 : 1. How many teeth N1 must the pinion have?

a = 150 mmm = 2.5 mmi = 3
N1 =
5.Hard
A = 32B = 80C = 15D = ?

In a compound gear train, gear A (32 teeth) on the input shaft turns at 1440 rpm and drives gear B (80 teeth). Gear C (15 teeth) is fixed to the same shaft as B and drives gear D on the output shaft. The output must turn at 120 rpm. How many teeth ND must gear D have?

nin = 1440 rpmA = 32B = 80C = 15nout = 120 rpm
ND =
6.Hard
Ns​ = 12ring fixedNp​ = 12nc​ = ?

In a planetary gear set the sun gear has 12 teeth and each planet gear has 12 teeth. The ring gear is held fixed and the sun is driven at 1800 rpm. Find the speed nc of the planet carrier.

Ns = 12Np = 12ns = 1800 rpm
nc = rpm

Answer key

  1. 1. nC = 1600 rpm
  2. 2. n2 = 250 rpm
  3. 3. n2 = 558.7 rpm
  4. 4. N1 = 30
  5. 5. ND = 72
  6. 6. nc = 450 rpm

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